Body Armor

Origin

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Many factors have affected the development of personal armor throughout human history. Significant factors in the development of armor include the economic and technological necessities of armor production. For instance full plate armor first appeared in Medieval Europe when water-powered trip hammers made the formation of plates faster and cheaper.[citation needed] At times the development of armor has run parallel to the development of increasingly effective weaponry on the battlefield, with armorers seeking to create better protection without sacrificing mobility.

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​Shield
A shield is held in the hand or arm. Its purpose is to intercept attacks, either by stopping projectiles such as arrows or by glancing a blow to the side of the shield-user, and it can also be used offensively as a bludgeoning weapon. Shields vary greatly in size, ranging from large shields that protect the user's entire body to small shields that are mostly for use in hand-to-hand combat. Shields also vary a great deal in thickness; whereas some shields were made of thick wooden planking, to protect soldiers from spears and crossbow bolts, other shields were thinner and designed mainly for glancing blows away (such as a sword blow). In prehistory, shields were made of wood, animal hide, or wicker. In antiquity and in the Middle Ages, shields were used by foot soldiers and mounted soldiers. Even after the invention of gunpowder and firearms, shields continued to be used. In the 18th century, Scottish clans continued to use small shields, and in the 19th century, some non-industrialized peoples continued to use shields. In the 20th and 21st centuries, ballistic shields are used by military and police units that specialize in anti-terrorist action, hostage rescue, and siege-breaching.

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​Head
A combat helmet is among the oldest forms of personal protective equipment, and is known to have been worn in ancient India around 1700 BC and the Assyrians around 900 BC, followed by the ancient Greeks and Romans, throughout the Middle Ages, and up to the modern era.[27] Their materials and construction became more advanced as weapons became more and more powerful. Initially constructed from leather and brass, and then bronze and iron during the Bronze and Iron Ages, they soon came to be made entirely from forged steel in many societies after about AD 950.[28] At that time, they were purely military equipment, protecting the head from cutting blows with swords, flying arrows, and low-velocity musketry. Some late medieval helmets, like the great bascinet, rested on the shoulders and prevented the wearer from turning his head, greatly restricting mobility. During the 18th and 19th centuries, helmets were not widely used in warfare; instead, many armies used unarmored hats that offered no protection against blade or bullet. The arrival of World War I, with its trench warfare and wide use of artillery, led to mass adoption of metal helmets once again, this time with a shape that offered mobility, a low profile, and compatibility with gas masks. Today's militaries often use high-quality helmets made of ballistic materials such as Kevlar and Twaron, which have excellent bullet and fragmentation stopping power. Some helmets also have good non-ballistic protective qualities, though many do not.[29] The two most popular ballistic helmet models are the PASGT and the MICH. The Modular Integrated Communications Helmet (MICH) type helmet has a slightly smaller coverage at the sides which allows tactical headsets and other communication equipment. The MICH model has standard pad suspension and four-point chinstrap. The Personal Armor System for Ground Troops (PASGT) helmet has been in use since 1983 and has slowly been replaced by the MICH helmet.

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A ballistic face mask is designed to protect the wearer from ballistic threats. Ballistic face masks are usually made of kevlar or other bullet-resistant materials and the inside of the mask may be padded for shock absorption, depending on the design. Due to weight restrictions, protection levels range only up to NIJ Level IIIA.

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Torso
A ballistic vest helps absorb the impact from firearm-fired projectiles and shrapnel from explosions, and is worn on the torso. Soft vests are made from many layers of woven or laminated fibers and can be capable of protecting the wearer from small caliber handgun and shotgun projectiles, and small fragments from explosives, such as hand grenades.

Metal or ceramic plates can be used with a soft vest, providing additional protection from rifle rounds, and metallic components or tightly woven fiber layers can give soft armor resistance to stab and slash attacks from a bayonet or knife. Soft vests are commonly worn by police forces, private citizens and private security guards or bodyguards, whereas hard-plate reinforced vests are mainly worn by combat soldiers, police tactical units and hostage rescue teams.

A modern equivalent may combine a ballistic vest with other items of protective clothing, such as a combat helmet. Vests intended for police and military use may also include ballistic shoulder and side protection armor components, and explosive ordnance disposal technicians wear heavy armor and helmets with face visors and spine protection.

Limbs
Medieval armor often offered protection for all of the limbs, including metal boots for the lower legs, gauntlets for the hands and wrists, and greaves for the legs. Today, protection of limbs from bombs is provided by a bombsuit. Most modern soldiers sacrifice limb protection for mobility, since armor thick enough to stop bullets would greatly inhibit movement of the arms and legs.

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Military Testing
After the Vietnam War, military planners developed a concept of "Casualty Reduction".[47] The large body of casualty data made clear that in a combat situation, fragments, not bullets, were the greatest threat to soldiers. After World War II vests were being developed and fragment testing was in its early stages.[48] Artillery shells, mortar shells, aerial bombs, grenades, and antipersonnel mines are fragmentation devices. They all contain a steel casing that is designed to burst into small steel fragments or shrapnel, when their explosive core detonates. After considerable effort measuring fragment size distribution from various NATO and Soviet Bloc munitions, a fragment test was developed. Fragment simulators were designed and the most common shape is a Right Circular Cylinder or RCC simulator. This shape has a length equal to its diameter. These RCC Fragment Simulation Projectiles (FSPs) are tested as a group. The test series most often includes 2-grain (0.13 g), 4-grain (0.26 g), 16-grain (1.0 g), and 64-grain (4.1 g) mass RCC FSP testing. The 2-4-16-64 series is based on the measured fragment size distributions.